Electric Golf Cart Battery Terminal Melted

The batteries are wired in correctly neg to pos this only happens when driving.

Electric golf cart battery terminal melted. The post is associated with the. I have found if the factory studs get loose in the lead it will get hot and eventually melt the terminal. A few reasons that could trigger a battery post leak are given below. Here s how i did it.

Over tightening of the nuts. The cable was about 18 long and i replace it with a cable about 12 long. I soon had to buy a new battery. Often the need to repair the terminal is due to a melted post or other scenario that does not allow the power wires to be secured to the terminal.

The terminal of a golf cart battery will usually melt when connections become loose or dirty. I initially thought that the damage shown in the pictures below had come from accidentally leaving the battery cap loose. How to fix melted golf cart battery post. So it is almost certain that if either the cables terminals or both leaks your battery post is likely to leak soon.

That repair didn t last long. With some help i managed to repair my broken battery terminal post. Checked the cable to the fifth battery had the insulation burned off of it at the very end where the loop fixture connects to the cable. Ran fine for two weeks or so and the same thing happened to that cable.

The golf cart battery cables terminals and posts are all interrelated. If there is anything you would like to see feel free to shoot me a mess. To avoid terminals melting ensure you use the correct size wires and that limps nuts and bolts are tightened securely. My battery meter was fluctuating on and off.

Noticed a burning odor while driving the golf cart. Thank you for watching and please stick around and check out some of my other videos. I mentioned losing a battery in our club car ezgo electric golf cart in a previous article. How to repair melted battery terminals here s an easy fix i use for those batteries that have a loose stud or melted battery terminals.

Rather than replace an otherwise good battery we ve gotten creative over the years and have learn how to easily handle this battery terminal repair. We get lots of questions regarding battery terminal repair on electric golf carts. As it turns out i was wrong about that. The cart functions normal and does not give any indication that something is malfunctioning till it quits due to a post melting off.